Lean Processes Expert Consultant Resume
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Resume of YYK
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  • New Product Introduction
  • Operations Management
  • Productivity Improvement including Lean System and Six Sigma Implementation
  • Change Management

This expert received a Masters of Business Administration from the University of Redlands, a Masters of Educational Administratio from California State University, Long Beach, and a Bachelor of Arts in History from California State University, Long Beach. 

This expert has over 25 years of progressive experience building customer focused, metric driven, continuous improvement oriented, and empowered manufacturing organizations. This consultants actions anchored in Lean and Six Sigma approaches have driven strong and sustainable bottom line results in both domestic and international settings. Combining Six Sigma Green Belt certification, Lean Culture implementation success, strong communication, analytical, and team leadership skills with exceptional motivational abilities, this associate has expertise in the following areas: Supply Chain Management, Financial Analysis, Lean Manufacturing / Kaizen / Six Sigma, Productivity Improvement, QS9000 / ISO9001, Problem Solving / Decision Making, P&L, New Product Development / Launch, and Safety / 6S / ISO14001.

Consultant, Kevin Kennedy Associates, Indianapolis, IN

Provides expertise in improving efficiency, process evaluation, problem solving, product development, and team management .

Consultant, a consultanting company

Offering domestic and international consulting services in new product introduction, operations management, productivity improvement including Lean System and Six Sigma Implementation, and change management. 

SPS – Cherry Aerospace (Formerly Textron Fastening Systems – Santa Ana Operations), Santa Ana, CA

Promotion through a series of increasingly responsible positions during periods of both significant downsizing and accelerated growth for this manufacturer aerospace, commercial, and industrial fastening systems.

Director of Operations

Managed blind fastener manufacturing operations in the US (Five focused factories and manufacturing operations in the UK. Responsibilities have included P&L, engineering, quality, planning, supply chain, facilities, and customer liaison.

Led a global team responsible for qualifying UK product for US manufacture and transferring all UK operations to the US. The transfer resulted in significant improvement in on time delivery and ROS.

Directed a cultural transformation process utilizing a combined Six Sigma and Lean Manufacturing approach which resulted in a 28% improvement in productivity and a 17.8 % reduction in variable cost per earned hour.

Implemented an accountability system directed at continuous improvement of key operational and variable cost metrics.

Accountable for development of the variable cost budget and budget management process.

Reconfigured the factory from “batch” manufacturing to a lean process flow layout.

Facilitated development of the plant manpower plan resulting in significant improvement in productivity and variable cost.

Justified standardization and acquisition of key production machines throughout the factory resulting in operation flexibility, productivity and quality improvement, cycle-time reduction.

Director of Operations, UK

Managed CherryMAX blind fastener manufacturing operations in the US and Textron Aerospace Fasteners manufacturing operations in the UK. Responsibilities included P&L, engineering, quality, planning, supply chain and customer liaison.

Through team empowerment and lean manufacturing approaches significantly reduced production cycle-time, supporting a substantial growth in product demand.

Implemented a cultural change process in the UK operation which included capital justification, planning and relocating the factory, training in team based management approaches, lean production layout, and lean manufacturing concepts. The transformation resulted in the units profitability improving from a -10% ROS to 20% ROS.

Operations Manager, CherryMAX Focused Factory

Managed shipping and receiving, production of the CherryMAX blind fastener, and teamed with the HR department to develop and implement operator certification.  

Improved on time delivery to the point of zero late line items during a period of rapidly increasing customer demand.

Developed non-standard shift patterns resulting in leveraging of existing machine operators and training of machine attendants resulting in improved operating profit and doubling of production output.

Operations Manager, CherryLock Focused Factory

Managed the production of short-run blind rivet production, with multiple material combinations and 2,500 active part numbers. Responsibilities included capital justification and acquisition, budgeting, customer interface, and manpower development.

Teamed with sales to develop a production forecast process.

Strengthened utilization of SPC to eliminate defects and improve processes.

Trained employees in team empowerment / accountability concepts

Avdel Cherry Textron (formerly Cherry Commercial Fasteners), Santa Ana, CA

Avdel Cherry Textron was a division of Textron Fastening systems and a world leader in the supply of commercial and industrial fastening systems.

Operations Manager, MonoBolt Focused Factory

Managed the production of commercial blind fasteners. Responsibilities included establishing make to forecast production plans, process improvement, cost reduction, and manpower planning.

Originated, trained and led a product focused decentralized team of engineers, planners, production supervision, maintenance technicians, tooling technicians, machine setup operators and, inspection.

Empowered the workforce, and facilitated the transfer of a batch manufactured business into a highly enhanced cellularized product focused factory.

Quality Assurance Manager

Managed all operations associated with the development, maintenance and enforcement of the quality assurance and quality control functions geared to automotive procurement specification compliance.

Facilitated the development and implementation of an operatorinspection qualification process, resulting in improved cycle-time and a 25% reduction in scrap and rework costs.

Strengthened the implementation and utilization of SPC and supporting quality systems, resulting in Q1 certification from Ford. 

Pacific Valves, Long Beach CA

Pacific Valves is a unit of the Crane Company and a world leader in the supply of gate, globe and check valves to the power, petroleum, and chemical industries.

Quality Assurance Manager

Reporting to the presidentmanaged all operations associated with quality improvement, supplier quality, and the development, maintenance and enforcement of the quality assurance and quality control functions in compliance with ASME, ANSI, API and ISO 9001 standards. Re-engineered the quality assurance organization in support of transitioning the company to a cellular manufacturing approach.

As a lead auditor, initiated and performed quality assurance audits of, and training for, major global suppliers resulting in supplier qualification and a 90% reduction in nonconforming materials detected at receiving inspection.

Developed and administered the company continuous improvement process, and conducted TQM training classes for over 500 company and supplier personnel, resulting in a 50% reduction in the cost of quality.

Quality Assurance Engineer

Responsible for specification review, development, issuance, implementation, and control of the quality system and procedures. Served as primary customer interface in facilitating resolution of quality issues.

Accomplished leader of Engineering review teams and material review boards.

Proficient in the implementation and use of Total Quality Management and Statistical Process Control.

Los AngelesUnified School District, Division of Career & Continuing Education

Administrator, Counselor, Instructor

Was hired as an instructor and rapidly promoted to counselor, then to administrator responsible for the entire off-campus educational program. The educational program included English As A Second Language, Machine Shop, Auto Mechanics, Basic Education, and High School completion.

Responsible for instruction, development of course curriculum, student recruitment, public relations (interfaced with community, business and political leaders), budget analysis and utilization, recruitment and supervision of 28 instructional staff members, prioritizing and interpreting the educational needs of the community, and continuous improvement of instructional methods.  

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Peter specializes in welding and metallurgical engineer with 40 years industry experience in commercial nuclear power plant construction.

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